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Fukushima plant readies for dangerous fuel rod removal


Facts on complex operation to remove Fukushima fuel rods
Tokyo (AFP) Nov 07, 2013 - Tokyo Electric Power (TEPCO) will this month start removing fuel from a storage pool at Japan's Fukushima nuclear plant, the most challenging operation since runaway reactors were brought under control two years ago.

Here are some key facts about the operation.

Q: What's the state of nuclear fuel at the site?

A: Reactors No. 1, 2 and 3 went into meltdown after their cooling systems were knocked out by the March 2011 tsunami. The temperature of the cores and spent fuel pools at all reactors is now stable and water is being used to keep them cool.

Reactor No. 4, whose outer building was damaged by fires and an explosion, has an empty core but a total of 1,533 fuel assemblies -- 1,331 spent fuel bundles and 202 unused ones -- are in its storage pool.

Q: Why does TEPCO have to take fuel from the pool?

A: According to the firm, it is safer to store all fuel in a shared pool that is reinforced against possible future earthquakes and tsunamis.

This will be the first post-tsunami attempt to move any fuel from one part of the plant to another.

Q: How will the operation work?

A: Under normal circumstances, nuclear plants shuffle fuel rods around fairly frequently, often using computer-controlled robotic arms that "know" exactly where each fuel assembly is.

But the damage to the building housing this pool, along with the presence in the pool of debris from explosions, is a wildcard that will complicate this operation considerably.

Workers in heavy protective equipment will use a remote control to direct a specially installed "grabber" into the pool where it will latch onto fuel assemblies and drop them into a huge cask.

Each 4.5-metre (15-foot) fuel bundle needs to be kept completely submerged at all times to prevent it from heating up.

Once loaded with assemblies and water, the 91-tonne cask will be lifted out by a different crane and put onto a trailer. It will then be taken to another part of the complex and the process will be reversed.

Removing all 1,500-odd assemblies is expected to take until the end of 2014. Getting this done successfully will mean engineers can then start trying to extricate fuel from the reactors that went into meltdown.

But where the fuel pool operation is tricky and contains a few unknowns, removing fuel from the melted and misshapen cores of reactors 1, 2 and 3 will pose a whole new level of difficulty.

Q. What could go wrong?

A: Each rod contains uranium and a small amount of plutonium. If they are exposed to the air, for example if they are dropped by the grabber, they would start to heat up, a process that, left unchecked, could lead to a self-sustaining nuclear reaction - known as "criticality".

TEPCO says a single assembly should not reach criticality and the grabber will not carry more than one at a time.

Assemblies exposed to the air would give off so much radiation that it would be difficult for a worker to get near enough to fix it.

Sceptics say with so many unknowables in an operation that has never been attempted under these conditions, there is potential for a catastrophe.

Government modelling in the immediate aftermath of the Fukushima disaster, which was only subsequently made public, suggested that an uncontrolled nuclear conflagration at Fukushima could start a chain reaction in other nearby nuclear plants.

That worst-case scenario said a huge evacuation area could encompass a large part of greater Tokyo, a megalopolis with 35 million inhabitants.

by Staff Writers
Fukushima Daiichi , Japan (AFP) Nov 07, 2013
Nuclear engineers in Japan are preparing to move uranium and plutonium fuel rods at Fukushima, their most difficult and dangerous task since the plant's runaway reactors were brought under control two years ago.

Tokyo Electric Power (TEPCO) is expected this month to begin removing fuel rods from a pool inside a reactor building at the tsunami-hit plant, in a technically challenging operation that will test the utility's expertise after months of setbacks and glitches.

Experts say the operation is a tricky but essential step in the decades-long decommissioning and recovery after the worst atomic accident in a generation.

But, they add, it pales in comparison with the much more complex task that awaits engineers in the future. They will have to remove the misshapen cores of three reactors that went into meltdown, probably relying on technology that has not yet been invented.

More than 1,500 nuclear fuel assemblies -- bundles of rods -- must be pulled out of the storage pool where they were being kept when a tsunami smashed into Fukushima in March 2011.

The reactor which the pool serves -- No. 4 -- was not in operation at the time. But hydrogen from Reactor No. 3 escaped into the building and exploded, tearing the roof off and leaving it at the mercy of natural hazards like earthquakes, storms or another tsunami.

TEPCO says it has not yet found any damage to the assemblies at No. 4, which contain a mixture of uranium and plutonium, but will be monitoring for abnormalities.

The removal of fuel is part of regular work at any nuclear power plant, but "conditions are different from normal because of the disaster", said company spokeswoman Mayumi Yoshida.

"It is crucial. It is a first big step towards decommissioning the reactors," she said. "Being fully aware of risks, we are determined to go ahead with operations cautiously and securely."

"This is an operation TEPCO cannot afford to bungle"

Chunks of debris that were sent flying into the pool by explosions have largely been removed and a crane has been installed. A protective hood has been erected over the building's skeleton to contain any radioactive leaks.

A remotely-controlled grabber will sink into the pool and hook onto a fuel assembly, which it will pull up and place inside a fully immersed cask.

The 4.5-metre (15-foot) bundles weighing 300 kilograms (660 pounds) have to be kept in water throughout the operation to keep them cool.

The 91-tonne cask will then be hauled from the pool -- containing as many as 22 fuel assemblies and a lot of water -- to be loaded onto a trailer and taken to a different storage pool, where the operation will be reversed.

Experts warn that any slip-ups could quickly cause the situation to deteriorate. Even minor mishaps will create considerable delays to the already long and complicated decommissioning.

If the rods are exposed to the air they would release radiation and could heat up, a process that if left unchecked could lead to a self-sustaining nuclear reaction. TEPCO says that is unlikely, but sceptics say that with so many unknowns in the novel operation, there is potential for a catastrophe.

"This is the first practical milestone for the project," said Hiroshi Miyano, a nuclear systems expert and visiting professor at Hosei University in Tokyo.

"Any trouble in this operation will considerably affect the timetable for the entire project," he said. "This is an operation TEPCO cannot afford to bungle."

Hiroaki Koide, assistant professor at Kyoto University Reactor Research Institute in Kyoto, said success was far from guaranteed.

"It is not easy work," he said.

The comments reflect an increasingly widespread view that the giant utility is not capable of dealing with the mess its nuclear plant has created.

Months of setbacks have included multiple leaks from tanks storing the water used to keep reactors cool, and a power outage caused when a rat electrocuted itself on a circuit board.

TEPCO's management of the problems has been criticised as haphazard and uncoordinated, with one government minister saying it was like watching someone playing "whack-a-mole".

The full decommissioning of Fukushima is likely to take decades and include tasks that have never been attempted anywhere in the world.

Meanwhile, villages and towns nearby remain largely empty, their residents unable or unwilling to return to live in the shadow of the leaking plant because of the fear of radiation.

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